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The protection and maintenance of the fully automatic gantry grinder is a top priority

time:2024-10-8 13:57:45      人气:

The care of a fully automatic gantry grinder is a very important process, as it determines the service life of the gantry grinder and requires slight neglect of maintenance and care. If accumulated over the years, the mechanical lifespan will be shortened. Therefore, in order to better utilize the fully automatic plane and use it for a longer period of time, Shangyu is here to explain the knowledge of mechanical care to you.

The protection and maintenance of fully automatic gantry grinders are divided into different stages, namely the early and late stages, requiring different operations to be done at different stages. Only with reasonable division of labor can we achieve the protection and maintenance effect of the gantry grinder

1. Clean the iron chip groove, accessories, and water tank of the cooling pump, and inspect the coolant. Clean and adjust the grinding head and grinding head strip;

2. Clean the oil filter, disk, bed surface and guide rail surface, hydraulic pump, pipeline and oil circuit;

3. Check and adjust the pressure of the pressure valve, and check whether the hydraulic handle and guide rail are flexible;

4. Clean the inner and outer parts of the gantry grinder and add lubricating oil.

Check the clearance adjustment of the grinding wheel spindle bearing;

Polish the workbench surface and remove burrs on each guide rail surface;

Check the oil pump and various pipeline joints, and adjust the gap between the feed organization screw and nut;

4. Clean the gantry grinder motor and electrical equipment.

The important process of nursing the fully automatic gantry grinder.

The fully automatic gantry grinder requires care, but there are certain differences in the care methods used for different equipment. Today, we will introduce the primary methods for the care of soundproof doors and windows.

1. Static grinding machines are widely used in grinding processes and are one of the primary methods for static machining of mechanical parts. However, due to the high speed of the grinding wheel and the hardness and brittleness of the grinding wheel, it cannot withstand heavy impacts. Improper operation can cause serious consequences if the grinding wheel is accidentally crushed. Therefore, the precision machining technique is particularly important, and reliable precision protection devices must be selected. The operation should be focused to ensure that everything goes smoothly. In addition, fine sand and metal shavings splashing on the grinding wheel workpiece can damage workers' eyes. If workers inhale a large amount of dust that is harmful to their health, appropriate protective measures should be taken. Attention should be paid to the following technical issues during grinding.

Before starting the fully automatic gantry grinder, carefully inspect the machine tool, including the operation organization, electrical equipment, and magnetic suction cups. Check and lubricate, conduct a trial run after lubrication, and only use after confirming that everything is outstanding.

When installing the card, pay attention to the alignment and tightness of the card. Loose workpieces during the grinding process can cause serious consequences such as flying out of the workpiece and injuring people or crushing the grinding wheel. When starting the homework, use manual adjustment method to slowly approach the workpiece with the grinding wheel. The initial feed rate should be small, and do not apply too much force to prevent the grinding wheel from colliding. When using a stop iron to control the reciprocating motion of the workbench, the stop iron should be precisely adjusted according to the grinding length of the workpiece.

When replacing the grinding wheel, it is necessary to first check the appearance for any external injuries, and then use a wooden hammer or mallet to strike it, with a loud sound and no cracks. When installing the grinding wheel, it must be assembled according to the prescribed methods and requirements, and the device must be statically balanced and debugged before trial operation. Only when everything is normal can it be used.

Workers should wear protective goggles during work, and when repairing grinding wheels, they should be balanced to prevent collisions. Measure the workpiece, adjust or clean the machine tool after shutdown. When using a magnetic suction cup, the surface and workpiece should be cleaned, pressed tightly, and firmly sucked. If necessary, a stopper can be added to prevent the workpiece from shifting or flying out. Attention should be paid to the protective cover of the grinding wheel or the machine tool baffle, and the standing position should be sideways facing the front of the high-speed rotating grinding wheel.

When operating the gantry grinder, it can extend the service life of the grinder and greatly improve the power during the machining process.

After reading this post, I believe everyone has a certain understanding of the care of fully automatic gantry grinders. Only by taking good care of our machinery in the future can we do high-quality homework well.

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